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tooling & die design service

From concept to production, RapidDirect makes your designs manufacturable.
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50%
Faster Time-to-Market
80%
reduction in work
100%
Project Delivered
custom plastic extrusion mold

why choose exlong tooling service

We bridge the gap between innovative design and practical manufacturing.
Design Meets Manufacturing
Our cross-functional team understands creative design intent and real-world manufacturing needs, and bridges the gap between concept and production.
Speed Up Design Vallidation
We provide rapid DFM (Design for Manufacturability) reviews and real prototyping feedback so you can iterate quickly and prevent late-stage changes.
Smarter Cost Decisions
Our early-stage cost estimation and risk mapping let you make informed design decisions while reducing rework, delays, and waste later in the process.

what we offer

Design and engineering support to help you turn ideas into manufacturable products.

Strategically mold Designs

Strategically crafted artwork designs can help improve brand image and identity, as well as customer purchasing decisions in retail settings. The use of effective color schemes and visual hierarchies are said to be key factors in giving companies an edge over their competitors.
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Strategically mold Designs

Strategically crafted artwork designs can help improve brand image and identity, as well as customer purchasing decisions in retail settings. The use of effective color schemes and visual hierarchies are said to be key factors in giving companies an edge over their competitors.
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Seamless Solutions for Every Product Development Milestone

From first idea to final package, RapidDirect’s got your back.

Project Initiation

Ideation & Concepting

Low Volume Production

Mass Production

Packaging

Project Initiation

We deliver your NPI journey with strategic project planning and risk management.
Mirco Prismatic Diffuser

Manufacturing Feasibility Review

Analyzing the manufacturability of the product design, including considerations such as product design, mold design, assembly, and related aspects.

Cost Forecasting

Providing a preliminary cost estimate based on product design and manufacturing processes, helping designers incorporate cost considerations during the design phase.

Manufacturing Services

Validation of low-volume production.

Ideation & Concepting

We transform early-stage visions into manufacturable realities with expert guidance.
Mirco Prismatic Diffuser

Design Optimization

Proposing enhancements for product form, cost, manufacturing feasibility, and lifecycle management (assembly/maintenance/shipping). Refine surface details to boost aesthetics and structural resilience.

Material & Process Guidance

Guiding material options through cost/performance metrics, recommending alternatives for over-engineered components. Align fabrication methods with design complexity and precision requirements.

Cost Estimation

Generating tiered budget projections powered by historical manufacturing data analytics, with scenario-modeled variance reports quantifying financial decision impacts.

Low Volume Production

We verify production manufacturability and consistency, ensuring processes, equipment, and QC systems reliably produce compliant products.
Mirco Prismatic Diffuser

Production Process Optimization Recommendations

Based on the test results of the PVT stage, the production process is further optimized to improve production efficiency, reduce costs, and ensure consistent product quality.

Raw Material Procurement and Management

Assist in the development of raw material procurement plans to ensure the timely supply of raw materials and cost control. Carry out quality inspection of raw materials to ensure that the quality of raw materials meets production requirements.

Risk Assessment

Proactively identify potential risks that may arise during the manufacturing process and propose corresponding mitigation measures.

Mass Production

We verify production manufacturability and consistency, ensuring processes, equipment, and QC systems reliably produce compliant products.
Mirco Prismatic Diffuser

Production Process Optimization Recommendations

Based on the test results of the PVT stage, the production process is further optimized to improve production efficiency, reduce costs, and ensure consistent product quality.

Raw Material Procurement and Management

Assist in the development of raw material procurement plans to ensure the timely supply of raw materials and cost control. Carry out quality inspection of raw materials to ensure that the quality of raw materials meets production requirements.

Risk Assessment

Proactively identify potential risks that may arise during the manufacturing process and propose corresponding mitigation measures.

Packaging

We verify production manufacturability and consistency, ensuring processes, equipment, and QC systems reliably produce compliant products.
Mirco Prismatic Diffuser

Production Process Optimization Recommendations

Based on the test results of the PVT stage, the production process is further optimized to improve production efficiency, reduce costs, and ensure consistent product quality.

Raw Material Procurement and Management

Assist in the development of raw material procurement plans to ensure the timely supply of raw materials and cost control. Carry out quality inspection of raw materials to ensure that the quality of raw materials meets production requirements.

Risk Assessment

Proactively identify potential risks that may arise during the manufacturing process and propose corresponding mitigation measures.

Success cases

See how we turned a startup’s idea into a market-leading product with complete design and engineering support.
custom light diffuser manufacturing

Accelerate New Neck Massage Product Introduction

The client, a wellness brand, aimed to create a stylish, travel-friendly neck massager for stressed young professionals. They needed more than prototyping—support with design, materials, production readiness, and quality assurance. RapidDirect partnered with them, turning the concept into a high-quality product that blends relaxation, ergonomics, and modern design.
1750
Hours Invested
50%
Validation Time Reduction
35%
Cost Reduction
150%
Sales Target

Molding craft process

From concept to production-ready design, we guide you through every critical phase of early development.

Submit Concept or Design

Share your early idea, sketch, or initial CAD file
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Review & Design Optimization

RapidDirect engineers review your design or help create one from concept
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Final Design Ready for Prototyping

Quickly prototype and validate manufacturability and appearance

Ready to get started ?

upload your design

Get Expert Advice on Your Product Design

Need expert input on concept design? Get in touch early for success.
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