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Custom Plastic Extrusion Profiles: Bespoke OEM Manufacturing

Specializing in high-performance PC and PMMA extrusion for complex profiles and unique geometries. From in-house tooling design to precision extrusion and CNC post-machining, EXLONG provides integrated OEM solutions tailored for challenging industrial applications.

By utilizing premium brand-name raw materials and strict dimensional control, we ensure superior optical clarity and precision for every custom project. Partner with us for reliable quality, expert engineering support, and fast lead times designed for global industrial leaders.

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Tailored Extrusion Solutions for Complex Industrial Profiles

EXLONG has been a leader in high-precision plastic extrusion for over 13 years, specializing in transforming complex engineering challenges into high-quality custom profiles. We go beyond standard shapes to deliver tailored solutions in premium PC and PMMA materials, ensuring that every project meets exact dimensional tolerances and optical requirements. Whether you need intricate lighting components or robust industrial profiles, our integrated engineering team provides the expertise needed to bring your vision to life.
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opal

High-diffusion opal finish for soft, glare-free LED lighting.

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frosted

Elegant frosted textures with balanced light scattering and hidden LEDs.

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transparent

High-clarity optical finish with up to 90%+ light transmittance

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black/smoke

Stylish black or smoked grey profiles for hidden lighting effects

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coextrusion

Dual-color or clear/opal combined profiles for complex lighting needs.

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custom

Bespoke colors matched to your RAL or Pantone requirements.

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PC - Polycarbonate

High impact resistance and UL94-V0 flame retardancy

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PMMA - Acrylic

Superior UV resistance and highest optical clarity

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High-Refractive

Specialized resins for precise light beam control

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Anti-UV Grade

Long-lasting outdoor profiles that prevent yellowing over time

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T-Shapes & U-Channels

Standard industrial profiles for rail and housing integration

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Multi-Chamber

Complex internal structures for enhanced structural strength

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Curved Profiles

Flexible or pre-curved extrusions for architectural designs

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Micro-Profiles

Ultra-small extrusions with precision wall thickness control

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Standard Extrusion

Continuous, stable extrusion for high-volume production

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Co-Extrusion

Combining different materials(e.g rigid and soft) in one part

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CNC Post-Machining

Precision cutting, drilling, and milling for final assembly

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In-House Tooling

Custom die design to ensure 100% match with your CAD drawing.

At EXLONG, we don't just extrude plastic; we engineer solutions. Our tailored extrusion services cater to the most demanding industrial sectors, providing custom-designed profiles that balance structural strength with superior optical properties. From architectural lighting to automotive and medical components, our PC and PMMA profiles are the foundation of high-performance products.

Precision Engineering: From CAD Drawings to Mass Production

At EXLONG,we’re all about crafting custom plastic profiles just for you! With personalized colors, shapes, and sizes, we’ve got your plastic extrusion needs covering eco-friendly, and budget-consciously. 

step 1

Design Review & Engineering Analysis

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black diffusers
black diffusers

step 2

Premium Material Selection

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step 3

In-House Tooling & Die Development

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black diffusers
black diffusers

step 4

Rapid Prototyping & Sample Approval

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step 5

Mass Production & QC Inspection

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black diffusers

In-House Tooling Advantage: Fast Prototyping & Lower Costs

We value quality from design to production. Cross-team reviews and strict controls help achieve a 90% first-pass yield for all plastic molded parts.
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black diffusersextruded black diffusers for led light

Reduced Lead Times

By handling design and fabrication in-house, we cut down mold development time by 30-50% compared to outsourcing.

Cost Efficiency

Eliminate middleman markups. We provide the most competitive tooling costs by optimizing the design for mass production from day one.

Precision Control

Direct communication between our CAD engineers and the tooling workshop ensures a ±0.1mm tolerance match for your custom profiles.

Rapid Prototyping

Fast mold trials and iterative adjustments allow you to get approved samples in record time.

Quality Control: Strict Tolerances for Non-Standard Shapes

Precision is non-negotiable for custom geometries. We implement rigorous multi-stage inspections to ensure every non-standard profile fits your assembly perfectly.
exlong sample making

±0.1mm Tolerance

High-precision dimensional control for even the most intricate wall thicknesses.
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100% Fit Test

Functional assembly testing for custom snap-fits and interlocking profiles.
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Optical Consistency

Zero-defect surface inspection for PC/PMMA clarity and light diffusion.

Industry Applications: Custom Components for Lighting & Beyond

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indoor lighting
Office lighting
LED lighting
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indoor lighting
Office lighting
Food display
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indoor lighting
Office lighting
art application
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indoor lighting
Office lighting
Floral application
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indoor lighting
Office lighting
furniture application
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indoor lighting
Office lighting
layout application
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indoor lighting
Office lighting
layout application
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indoor lighting
Office lighting
layout application

project gallery 
  leading custom extrusion

rapid extrusion of coextrusion diffusers
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rapid extrusion of coextrusion diffusers
Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old. Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old.
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
rapid extrusion of coextrusion diffusers
Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old. Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old.
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
rapid extrusion of coextrusion diffusers
Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old. Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old.
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Technical FAQ

Custom Plastic Profiles & OEM Services

Coextrusion lets manufacturers create plastic products that combine different useful features. For instance, you might need a part with a strong, stiff core but a soft, grippy outer layer.

 A wide variety of thermoplastics can be coextruded, including (but not limited to) ABS, PVC, polycarbonate, acrylic, polyethylene, polypropylene, and thermoplastic elastomers (TPEs).

Enhanced performance: Combining materials for specific properties.
Cost-effectiveness: Using less of a more expensive material by combining it with a cheaper one.
Design flexibility: Creating complex profiles with varying characteristics.
Improved aesthetics: Adding color or texture to specific areas of the profile.

Common applications include: window and door frames, seals and gaskets, automotive parts, lighting diffusers, consumer goods, and medical devices.

Regular extrusion uses a single material, while coextrusion uses two or more materials fed into a single die, bonding them together during the extrusion process.

Recycling can be more complex with coextruded profiles, as the different materials need to be separated. However, some coextruded profiles can be recycled depending on the materials used and the recycling infrastructure available.

Material selection depends on the specific application requirements, including:

Mechanical properties (strength, flexibility)
Thermal properties (temperature resistance)
Chemical resistance
Weatherability
Cost

Design considerations include:

Material compatibility
Layer thickness
Profile shape and complexity
Bond strength between layers

The cost depends on the complexity of the profile, the materials used, and the production volume.

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+8615816998103

LOCATION

No.5 Changxing Avenue East, Jun’an  Foshan
528329 Guanggong China

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