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Custom Plastic Extrusion Profiles: Bespoke OEM Manufacturing
Specializing in high-performance PC and PMMA extrusion for complex profiles and unique geometries. From in-house tooling design to precision extrusion and CNC post-machining, EXLONG provides integrated OEM solutions tailored for challenging industrial applications.
By utilizing premium brand-name raw materials and strict dimensional control, we ensure superior optical clarity and precision for every custom project. Partner with us for reliable quality, expert engineering support, and fast lead times designed for global industrial leaders.
Tailored Extrusion Solutions for Complex Industrial Profiles

opal
High-diffusion opal finish for soft, glare-free LED lighting.

frosted
Elegant frosted textures with balanced light scattering and hidden LEDs.

transparent
High-clarity optical finish with up to 90%+ light transmittance

black/smoke
Stylish black or smoked grey profiles for hidden lighting effects

coextrusion
Dual-color or clear/opal combined profiles for complex lighting needs.

custom
Bespoke colors matched to your RAL or Pantone requirements.

PC - Polycarbonate
High impact resistance and UL94-V0 flame retardancy

PMMA - Acrylic
Superior UV resistance and highest optical clarity

High-Refractive
Specialized resins for precise light beam control

Anti-UV Grade
Long-lasting outdoor profiles that prevent yellowing over time

T-Shapes & U-Channels
Standard industrial profiles for rail and housing integration

Multi-Chamber
Complex internal structures for enhanced structural strength

Curved Profiles
Flexible or pre-curved extrusions for architectural designs

Micro-Profiles
Ultra-small extrusions with precision wall thickness control

Standard Extrusion
Continuous, stable extrusion for high-volume production

Co-Extrusion
Combining different materials(e.g rigid and soft) in one part

CNC Post-Machining
Precision cutting, drilling, and milling for final assembly

In-House Tooling
Custom die design to ensure 100% match with your CAD drawing.
Precision Engineering: From CAD Drawings to Mass Production
step 1
Design Review & Engineering Analysis


step 2
Premium Material Selection
step 3
In-House Tooling & Die Development


step 4
Rapid Prototyping & Sample Approval
step 5
Mass Production & QC Inspection

In-House Tooling Advantage: Fast Prototyping & Lower Costs




Reduced Lead Times
Cost Efficiency
Precision Control
Rapid Prototyping
Quality Control: Strict Tolerances for Non-Standard Shapes

±0.1mm Tolerance

100% Fit Test

Optical Consistency
Industry Applications: Custom Components for Lighting & Beyond

indoor lighting

indoor lighting

indoor lighting

indoor lighting

indoor lighting

indoor lighting

indoor lighting

indoor lighting
project gallery
leading custom extrusion
Technical FAQ
Custom Plastic Profiles & OEM Services
Why is coextrusion used?
Coextrusion lets manufacturers create plastic products that combine different useful features. For instance, you might need a part with a strong, stiff core but a soft, grippy outer layer.
What materials can be coextruded?
A wide variety of thermoplastics can be coextruded, including (but not limited to) ABS, PVC, polycarbonate, acrylic, polyethylene, polypropylene, and thermoplastic elastomers (TPEs).
What are the advantages of coextrusion?
Enhanced performance: Combining materials for specific properties.
Cost-effectiveness: Using less of a more expensive material by combining it with a cheaper one.
Design flexibility: Creating complex profiles with varying characteristics.
Improved aesthetics: Adding color or texture to specific areas of the profile.
What are some common applications of coextruded profiles?
Common applications include: window and door frames, seals and gaskets, automotive parts, lighting diffusers, consumer goods, and medical devices.
How is the coextrusion process different from regular extrusion?
Regular extrusion uses a single material, while coextrusion uses two or more materials fed into a single die, bonding them together during the extrusion process.
Can coextruded profiles be recycled?
Recycling can be more complex with coextruded profiles, as the different materials need to be separated. However, some coextruded profiles can be recycled depending on the materials used and the recycling infrastructure available.
How do I choose the right materials for a coextruded profile?
Material selection depends on the specific application requirements, including:
Mechanical properties (strength, flexibility)
Thermal properties (temperature resistance)
Chemical resistance
Weatherability
Cost
What are some design considerations for coextruded profiles?
Design considerations include:
Material compatibility
Layer thickness
Profile shape and complexity
Bond strength between layers
How much does coextrusion cost?
The cost depends on the complexity of the profile, the materials used, and the production volume.
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528329 Guanggong China

