exlong logo 2

Co-Extrusion plastic technology for PC & PMMA Profiles

From concept to production, RapidDirect makes your designs manufacturable.
talk to an engineertalk to an engineer
50%
Faster Time-to-Market
80%
reduction in work
100%
Project Delivered
custom plastic extrusion mold

Why Choose Co-Extruded Profiles?

Mirco Prismatic Diffuser

Plastic coextrusion is a manufacturing process where two or more different colors of the same type of plastic material, such as acrylic or polycarbonate, are simultaneously extruded through a single die to form multi-layer or multi-color products.

The coextruded plastic material comes out of the die as an elongated piece with a continuous cross-sectional profile, which can be highly complex and detailed. Coextruded plastics can have a multi-layer structure arranged vertically or a multi-color structure arranged side-by-side.

Coextrusion allows for the customization of products with special properties, a wider range of colors, and significant improvements in both appearance and performance.

Co-Extrusion solutions: Multi-Color & Multi-Material

Multi-Color Solutions
Multi-Material Bonding
1 a
Clear & Opal Combination

High impact resistance and UL94-V0 flame retardancy

1 a
3-Color Branding Strips

Superior UV resistance and highest optical clarity

1 a
PC + PMMA Structural Bonding

High impact resistance and UL94-V0 flame retardancy

1 a
Diffuser + Reflector Combination

Superior UV resistance and highest optical clarity

Precision Engineering: High-End Surface Quality in Every Detail

Explore our various types of lens diffusers and get your mind inspired for your amazing projects.
picsum id: 429

coextrusion plastic profiles

We provide professional custom extrusion mold making service for LED diffusers.

picsum id: 429

coextrusion plastic profiles

We provide professional custom extrusion mold making service for LED diffusers.

picsum id: 429

coextrusion plastic profiles

We provide professional custom extrusion mold making service for LED diffusers.

picsum id: 429

coextrusion plastic profiles

We provide professional custom extrusion mold making service for LED diffusers.

Custom Co-Extrusion for Industries: You Design It, We Extrude It

picsum id: 429

LED LIGHTING

This acrylic tube is available for LED lighting with different surface finishes. it has other usages, too. like food display, shopping display and related uses.

LED Lighting

picsum id: 429

commercial display

This acrylic tube is available for LED lighting with different surface finishes. it has other usages, too. like food display, shopping display and related uses.

commercial display

picsum id: 429

interior design

This acrylic tube is available for LED lighting with different surface finishes. it has other usages, too. like food display, shopping display and related uses.

interior design

picsum id: 429

decoration

This acrylic tube is available for LED lighting with different surface finishes. it has other usages, too. like food display, shopping display and related uses.

decoration

picsum id: 429

furniture

This acrylic tube is available for LED lighting with different surface finishes. it has other usages, too. like food display, shopping display and related uses.

furniture

picsum id: 429

storage

This acrylic tube is available for LED lighting with different surface finishes. it has other usages, too. like food display, shopping display and related uses.

storage

picsum id: 429

aquatic

This acrylic tube is available for LED lighting with different surface finishes. it has other usages, too. like food display, shopping display and related uses.

Aquatic

picsum id: 429

packaging

This acrylic tube is available for LED lighting with different surface finishes. it has other usages, too. like food display, shopping display and related uses.

packaging

13 Years of Custom Manufacturing
Turning Complex Designs into Reality

rapid extrusion of coextrusion diffusers
Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old. Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old.
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
rapid extrusion of coextrusion diffusers
Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old. Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old.
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
rapid extrusion of coextrusion diffusers
Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old. Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old.
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
rapid extrusion of coextrusion diffusers
Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old. Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old.
ab1e8554 6b19 321b a27a 703f7413c12f.jpg

Your Reliable China Factory for Custom Co-Extruded Profiles

With over 50 advanced machines handling up to 830 tons, our network efficiently manages projects from prototypes to full-scale production. Every project begins with a detailed injection mold quote for clear expectations. Our expert project managers provide in-depth manufacturing analysis and consultative design services to optimize cost and functionality. The process ends with thorough quality reports, ensuring all components exceed industry standards
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg
ab1e8554 6b19 321b a27a 703f7413c12f.jpg

Co extrusion FAQs

Tips on Design & Material Selection

Coextrusion lets manufacturers create plastic products that combine different useful features. For instance, you might need a part with a strong, stiff core but a soft, grippy outer layer.

 A wide variety of thermoplastics can be coextruded, including (but not limited to) ABS, PVC, polycarbonate, acrylic, polyethylene, polypropylene, and thermoplastic elastomers (TPEs).

Enhanced performance: Combining materials for specific properties.
Cost-effectiveness: Using less of a more expensive material by combining it with a cheaper one.
Design flexibility: Creating complex profiles with varying characteristics.
Improved aesthetics: Adding color or texture to specific areas of the profile.

Common applications include: window and door frames, seals and gaskets, automotive parts, lighting diffusers, consumer goods, and medical devices.

Regular extrusion uses a single material, while coextrusion uses two or more materials fed into a single die, bonding them together during the extrusion process.

Recycling can be more complex with coextruded profiles, as the different materials need to be separated. However, some coextruded profiles can be recycled depending on the materials used and the recycling infrastructure available.

Material selection depends on the specific application requirements, including:

Mechanical properties (strength, flexibility)
Thermal properties (temperature resistance)
Chemical resistance
Weatherability
Cost

Design considerations include:

Material compatibility
Layer thickness
Profile shape and complexity
Bond strength between layers

The cost depends on the complexity of the profile, the materials used, and the production volume.

try exlongPlatics
now, for free

Need expert input on concept design? Get in touch early for success.
start free quote