exlong plastic extrusion

Exlong Blog

Technical Guides & Tips for Plastic Extrusion

We share factory insights, material comparison tips, and tooling design experience from our years in the plastic extrusion industry. Learn how to choose between PC and PMMA, control dimensions, and reduce your custom manufacturing costs.
exlong plastic extrusion blog
acrylic tubes and pipes manufacturing

The Ultimate Guide to Clear Plastic Tubing: Extruded Acrylic vs. Polycarbonate Tubes

Troubleshooting thin-wall plastic tubing defects? Ovality and wall fluctuations cause end-cap splits and assembly failures. This engineering guide breaks down root causes, vacuum sizing controls, and tolerance limits for precision packaging.
2d engineering diagram showing outer diameter ovality and wall thickness variance analysis for thin

How to Eliminate Ovality and Control Tolerances in Thin-Wall Plastic Tubing

Troubleshooting thin-wall plastic tubing defects? Ovality and wall fluctuations cause end-cap splits and assembly failures. This engineering guide breaks down root causes, vacuum sizing controls, and tolerance limits for precision packaging.
pmma petg pc tubes

Extruded PMMA vs. PETG vs. Polycarbonate Tubes for Premium Packaging

Choosing between PMMA, PETG, and Polycarbonate for clear packaging tubes? This engineering guide compares light transmission, impact strength, burr-free cutting, and DFM extrusion tolerances to help you select the ideal polymer for your custom profiles.
acrylic diffusers vs polycarbonate diffusers

Acrylic vs. Polycarbonate Light Diffusers: Which Profile Material Is Best for LED Lighting?

Acrylic or Polycarbonate? The choice of the right diffuser material is critical to the performance of LED fixtures. Read our expert technical comparison of PMMA vs PC profiles, covering optics, durability, heat resistance, and installation mechanisms (snap-in vs. slide-in) to ensure project success.
uv resistant custom extruded acrylic profile for outdoor led lighting

Is Acrylic Plastic UV Resistant? Durability Guide for Outdoor Lighting & Extruded Profiles

Are you deciding between plastic extrusion and injection molding for your new project? While one creates continuous profiles through a die, the other injects molten plastic into a 3D cavity. Dive into this comprehensive manufacturer's guide to compare tooling costs, production speeds, and DFM rules to choose the right process.
plastic extrusion products

What is plastic extrusion? A simple guide to the process, materials and applications

Think of squeezing toothpaste out of a tube—that is exactly how plastic extrusion works! But how do you know if it's the right choice for your project? Dive into this simple guide to understand the complete process, materials, and the rules.

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